Custom Ironman 70.3 / 140.6 medal produced by MedalOrigin

Custom Long-Distance Triathlon Medals for 70.3 & 140.6

The 70.3 and 140.6 distances are the pinnacle of amateur triathlon — a half and a full iron-distance effort that takes most of a day. The medal has to be monumental: heavy, detailed, and unmissable. We build long-course triathlon medals at 102–127mm+ with deep 3D relief and, optionally, a belt buckle flagship. Compare all race medal types across distances and formats.

(Note: we manufacture generic long-distance triathlon awards for your event and are not affiliated with or endorsed by any specific triathlon brand.) These medals celebrate the swim-bike-run journey at its longest.

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15+

Years making race medals

30,000+

Medals produced per day

50+

Countries shipped

Why Ironman 70.3 / 140.6 Medals From the Factory Floor

A 70.3 or 140.6 finisher medal is the heaviest award in triathlon — and it should feel that way. We build them big and substantial, with deep relief of the swim-bike-run journey and optional interlocking or spinner builds that tell the three-discipline story. (We produce generic long-course awards; we are not affiliated with any triathlon brand.) See the race medals overview or plan the build in the design guide.

Most long-course medals run 102–127mm at 4–6mm thickness with antique or two-tone plating. Many events pair a belt buckle flagship with a finisher medal, both from one emblem.

Quick Specs — Technical Reference

Specification	Standard	Options / Upgrade
Material	Zinc alloy, heavyweight	Brass for maximum heft
Size	102–127mm+ (4–5 in)	Custom for buckle formats
Thickness	4–6mm premium	Heavier than standard
3D relief	Up to 3mm discipline icons	Deep relief emblem foreground
Special builds	Multi-piece; spinner; buckle	Adds cost, premium keepsake
Plating	Antique gold/silver/bronze	Two-tone for contrast
MOQ	100 per design	Smaller fields still qualify
Production	10–15 days after sample	Schedule by distance

Product Samples

Ironman 70.3 / 140.6 custom medal sample

What Makes the Medal Worth Training For

After 15 years producing medals for races from 200-runner local events to 40,000-runner city majors, these are the factors that separate the medals runners keep from the ones that end up in a drawer.

Monumental Size & Heft

Long-course medals run 102–127mm at 4–6mm thickness — noticeably larger and heavier than a standard race medal. Brass adds maximum weight; zinc is the cost-effective heavyweight. The medal should feel proportional to the day-long effort.

Three Disciplines in Deep Relief

Swim-bike-run icons become 0.4–3mm sculptural relief. We convert your course emblem into a detailed 3D emblem that reads from across the room. Renderings are delivered in 24 hours for approval before tooling.

Buckle + Medal Programs

Many long-course events award a belt buckle as the prestige piece and a medal to finishers. We design both from one emblem so they read as a set — the buckle with deep engraving, the medal with finisher data.

Interlocking & Spinner Builds

A medal that separates into three discipline pieces, or a spinner centre rotating through swim-bike-run icons, makes the long-course award the keepsake triathletes photograph most. Each adds roughly 30–50% per unit for the second mold piece and assembly.

Customization Options — Features That Make Your Medal Unforgettable

Spinning Center Element

A compass, gear, or race logo that rotates 360 degrees independently from the outer medal body. The spinner uses a precision rivet post for smooth, durable rotation — popular for races with a journey or navigation theme. Adds roughly 30–50% per-unit cost due to the second mold piece and assembly labor.

Bottle Opener Function

A stainless steel opener insert riveted into the medal body — our most popular add-on for race medals. The post-race celebration accessory built right into the award. Insert style is more durable than integrated edge style and keeps the medal's aesthetic integrity.

Multi-Piece Interlocking

Two or three separate medals that fit together to form one larger image — ideal for race series spanning multiple events or a challenge combining different distances. Each piece is a standalone medal with its own ribbon. When assembled they reveal a complete design that drives series registration.

LED Illumination

A flashing LED embedded behind translucent enamel makes your race logo or skyline glow — unforgettable at evening award ceremonies and popular for night runs. The CR2032 battery is integrated and replaceable. Requires minimum 5–6mm medal thickness; tested for 48+ hours of continuous illumination.

Dual-Plating Two-Tone

Gold body with nickel (silver) skyline highlights, or silver body with rose gold landmark elements. Masking during plating allows two metallic finishes on one medal. Small per-unit surcharge, large perceptual payoff for medals with distinct foreground and background elements.

Custom Packaging

Beyond the standard poly bag: velvet pouches in your race colors, gift boxes with custom-cut foam inserts, acrylic display cases for age-group winners, or custom-printed card backing with race branding. Each option is quoted separately based on quantity.

Finish & Packaging

Ironman 70.3 / 140.6 medal finish detail — Ironman 70.3 / 140.6 medal — 3D die-cast relief, Pantone enamel and plating detail

Size & Quantity Planning by Distance

A practical starting point for sizing medals and ribbons by distance. We fine-tune sizes and quantities in your free design.

Race distance	Recommended size	Typical plating	Ribbon	Quantity tip
70.3 (half iron)	102–114mm	Antique gold	900mm × 30mm	Flagship heft
140.6 (full iron)	114–127mm+	Two-tone antique	Custom buckle	Buckle + medal program
Relay team	89–102mm	Mixed per team	Shared design	Team award
Kids long-course lite	51–64mm	Nickel or painted	800mm × 20mm	Youth option
Series emblem	102mm+	Shared design	Shared ribbon	Series cohesion

Die-cast vs stamped vs acrylic medals

Three production routes, three very different finisher medals. Here is how they compare.

Feature	Die-Cast (Zinc)	Stamped (Brass/Iron)	Acrylic
Process	Molten zinc injected into a steel mold at 385°C	Sheet metal struck between dies	Laser-cut and printed sheet
3D relief	Deep sculptural relief, from 0.4mm minimum detail	Shallow raised or recessed, flat overall	Flat, print only — no relief
Detail	Highest — skylines, portraits, fine texture	Moderate — line logos and text	Graphic print, no dimension
Weight & feel	Hefty and premium	Lighter	Lightweight
Best for	Marquee finisher medals	Budget or basic medals	Lightweight, colorful events
Relative cost	Higher	Lower	Lower

Factory-Direct — What That Actually Means for Your Race

No Middleman Markup

Every medal goes from our Huizhou factory directly to your race — no distributor, no promotional-products middleman, no awards shop marking it up 2–3 times. Your per-unit price reflects actual manufacturing cost plus reasonable margin, which is why race directors who order 500+ medals annually switch to us and stay.

Consistent Year-Over-Year Quality

Your mold, Pantone enamel formulations, ribbon design files, and plating specifications are all archived. When you reorder next year, we retrieve everything — same detail, same color accuracy, same ribbon feel, same weight in hand. Race directors ordering 5+ consecutive years confirm batch-to-batch consistency is why they stay.

Never Missed a Race Date — 15 Years, Zero Late Deliveries

Mold making, die-casting, polishing, plating, enamel filling, laser engraving, ribbon production, assembly, QC, packaging — all 12 steps happen under our roof. In 15 years we have never missed a client's race date. We build buffer into every schedule; your medals arrive before packet pickup. Guaranteed.

Factory-direct medals — by the numbers

15+

Years making race medals

30,000+

Medals produced per day

50+

Countries shipped

100

MOQ per design

385°C

Zinc die-casting

Electroplating steps

Certifications: ISO 9001, BSCI, Sedex, Reach, RoHS, Disney-approved supplier.

Medal Order Planning Matrix — Quantity, Mold & Lead Time by Event Size

Every race distance is its own production run — its own mold, its own 100-piece minimum, its own plating schedule. This is how a race director plans the whole event family without paying for tooling twice.

Event size	Typical quantity	Molds needed	Unit-price tier	Production window
Local 5K / fun run	100–300 finishers	1 mold (one distance)	Base tier at 100; steps down at 300	7–15 days after sample approval
Half marathon + 5K	300–1,500 finishers	2 molds (one per distance)	300–1,000 tier per design	7–15 days, two runs sequenced
Full marathon	1,000–5,000 finishers	1–2 molds (finisher + age-group)	1,000–5,000 tier	10–15 days; parallel laser stations
Ultra / championship series	500–2,000 across distances	2–4 molds (distance family)	1,000+ tier per design	12–15 days; schedule by distance
Multi-city race series	2,000–10,000 total	Shared shape family, one mold per city	5,000+ tier	Staggered 2–4 weeks by city

Defect Library — Symptom, Cause, Prevention

The faults worth knowing before you approve a sample are the ones that appear in the metal, not in the artwork.

Symptom	Likely cause	How it is prevented
Flow lines on the face	Cavity not polished enough, low machine pressure, or shot fired too fast	Mold polishing schedule and pressure set per part; first-off inspection after casting
Porosity / pinholes	Mold not venting properly	Vent channels cut and checked before the run; samples inspected under magnification
Short fill at sharp corners	Pressure too low for that section	Gate and pressure tuned at sampling; corners radiused at the artwork stage
Plating blisters	Parts not cleaned before the bath, or sealing oil baked before fully dry	Cleaning and full-dry check before plating; tunnel-oven schedule fixed at 100°C / 40 min
Enamel colour bleeding	Fill area below the minimum (0.3 mm soft / 0.5 mm hard)	Artwork thickened at the proof stage; Pantone matched before production
Ribbon print misregistration	Artwork not set up with bleed and fold allowance	Print file checked against the 4-fold construction before the run

Design Detail

Explore related medals & guides

Race Medals Overview All 15 race types we make Triathlon Medals Sprint to Olympic awards Spinning Medals Rotating-centre builds Sports Medals Tournament and league awards Medal Materials Guide Zinc, brass, iron Medal Design Guide Size and relief planning Bulk Custom Medals Volume pricing

Ironman 70.3 / 140.6 Medal FAQ — Answers From the Factory Floor

What size should a 70.3 or 140.6 medal be?

70.3 finishers typically get 102–114mm, 140.6 finishers 114–127mm+, at 4–6mm thickness. Larger and heavier signals the longer effort; brass maximizes heft if budget allows.

Can you make a belt buckle for the full distance?

Yes. Many long-course events award a deep-engraved belt buckle as the prestige piece plus a finisher medal, both from one emblem so they read as a set.

Do you offer interlocking or spinner builds?

Yes. A three-piece interlocking medal or a spinner centre rotating through swim-bike-run icons makes the award unforgettable. Each adds roughly 30–50% per unit for the second mold piece and assembly.

Are you affiliated with any triathlon brand?

No. We manufacture generic long-distance triathlon awards for your event and are not affiliated with or endorsed by any specific triathlon brand. We simply build the medal you specify.

What finish suits a long-course award?

Antique gold, silver, or bronze platings give the earned look; two-tone masking makes the discipline elements pop. Small per-unit surcharge, large perceptual payoff.

What is the MOQ and lead time?

100 pieces per design. Production is 10–15 days after sample approval because of the larger size and deeper relief; rush options exist with in-stock molds.

Start Your Ironman 70.3 / 140.6 Medals Project

Tell us about your event — the distance, the location, and how many finishers you expect. We will create a free custom design with 3D renderings and a detailed line-item quote within 24 hours. No obligation.

Prefer to browse first? Explore medal materials, see our 12-step manufacturing process, or review our design guide.

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