Custom Medals — 14 Categories, One Manufacturer

Zinc alloy is our recommendation for 90% of projects. It melts at 385°C (low enough for energy-efficient production, high enough for durability), flows into intricate mold cavities for sharp 3D details, and accepts every plating and enamel type we offer. Brass (20–40% more expensive, heavier) is preferred for military challenge coins and high-end corporate awards. Iron is the budget option — fine for simple 2D designs in large quantities. See our full materials comparison for density, cost, and use-case guidance.

1–3 enamel colors is standard and most cost-effective. 4–6 colors adds a small per-color surcharge. 7+ colors is priced per color. Every color is Pantone-matched — we stock 10 base enamel colors and mix to your specs. Black counts as one color. Metallic gold and silver come from the plating, not the enamel — so a gold-plated medal with red and black enamel is a 2-color job, not 3. Glitter, glow-in-the-dark, and translucent effects each count as one color but require an additional process step (applied during the semi-cure stage at 60–70°C).

Standard race medals: 1.5–2.5 inches (38–64mm) — the most common range, works for most events. Large medals: 3–4 inches (76–102mm) — makes an impression, costs 20–50% more due to material and mold size. Giant medals: 5+ inches (127mm+) — custom quote required, often used for overall winner or special recognition pieces. Thickness matters too: standard is 2.5–4mm for zinc alloy. Thicker medals (4–6mm) feel more substantial and cost more. The minimum zinc alloy wall thickness is 2mm — thinner than that and the medal risks cracking during die-casting.

Yes — each design requires its own mold, so each design counts toward the MOQ separately. Example: you want 300 medals total, split across three age-group designs (100 each). That works because each design meets the 100-piece MOQ. If you need 50 each of six designs (300 total), ask us — we may be able to work with you on smaller quantities if the designs share mold characteristics.

Every quote includes: mold making, zinc alloy material, your choice of plating finish, enamel filling in your specified colors, standard ribbon (860–900mm × 20–30mm, your choice of color), individual poly bag packaging, and the free design service with unlimited revisions. Not included (quoted separately if needed): custom packaging (velvet boxes, acrylic cases), specialty ribbons (woven, sublimated), rush production fees, and shipping. We provide a line-item quote so you know exactly what you're paying for.

Go to our contact page and tell us about your event — what type, how many participants, your preferred medal size and colors, and your event date. Attach your logo or any reference images. We'll respond with a design concept and detailed quote within 24 hours. Or browse the design guide first if you want to understand file formats, color selection, and design best practices before reaching out.